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SmartLoad (earlier known as Danload® DL-6000) Field Mounted Batch Controller


Advanced Systek Pvt. Ltd. House











  • Explosion proof and Weather proof unit with 6 digit preset.
  • 8x40 character graphics & multiple language LCD displays.
  • Additive control, measurement, verification and accounting for up to Six Additives
  • In-line proportional / non-proportional or sequential blending, up to 4 components
  • Up to 4 pulse meter inputs with dual pulse security to IP252 (ISO 6551) level B.
  • Temperature / pressure correction as per API.
  • Digital batch flow control with outputs for set-stop or modulating control valves.
  • Up to 24 digital inputs and up to 28 digital outputs
  • Dual (redundant) serial data ports for communication.
  • CMRI/ATEX & CCE certified to Exd, IIB, T6 for use in Class 1, Div1 Area.
  • Optional Sentry (Proximity ID Reader), Dantouch (Touch Key) Interface for local security and Single or Dual Arm Option available

  • 869S Meter Micro Single Board, Safe Area Batch controller


    Advanced Systek Pvt. Ltd. House











  • Input from meters with dual pulse security to IP252, level A, RTD and densitometer.
  • Volume correction to 15°C to ASTM D1250-1980 or D1250-1952.
  • Multi-stage flow control with outputs for set-stop or modulating control valves.

  • 869 M IC Island controller


    Advanced Systek Pvt. Ltd. House











  • Controls Meter Micros for one island (upto 2 bays with multiple loading points)
  • Compact panel mounted Microcomputer.
  • Communication with up to six 869 S batch controllers.
  • Direct communication with Mercury 2e IS Data entry terminals.

  • SENTRY Proximity Card Reader (Access Control Device)


    Advanced Systek Pvt. Ltd. House











  • Bi-colour LED for status indication and 2-DO/2-DI.
  • Simple 4 – wire connection; RS232/422/485 Communications.
  • Can be interfaced directly to SmartLoad DL-6000 (earlier known as Danload® DL-6000) batch controller.
  • Available in intrinsically safe / explosion proof version.
  • CMRI & CCE certified to Exia or Exd, IIB, T4 for use in Zone 0 Area.

  • DANTOUCH Touch key reader (Access Control Device)


    Advanced Systek Pvt. Ltd. House











  • Senses ID number embedded in the touch key.
  • Highly resistant to electromagnetic interference, mechanical stress and dirt.
  • Can be interfaced directly to SmartLoad DL-6000 (earlier known as Danload® DL-6000).
  • Available in intrinsically Safe / Explosion proof version.
  • CMRI & CCE certified to Exia or Exd, IIB, T6 for use in Div 1 & 2 Area.

  • MERCURY 2e Terminal (Data Entry Terminal with Wigente Card Reader


    Advanced Systek Pvt. Ltd. House











  • Graphic display mode supports non-latin alphabets.
  • 30-way, alphanumeric membrane keyboard.
  • Interface supports RS232/422 and 485 serial communications.
  • Intrinsically safe, weatherproof operator interface with 8x40 character LCD display.
  • CMRI & CCE certified to Exia, IIC, T4 for use in Zone 0 Area.

  • SMART GROUND DETECTOR (Safety Earth Interlock)


    Advanced Systek Pvt. Ltd. House











  • Essential for monitoring earthing of road tankers, process reactors, static tanks, mixing vessels, etc.
  • Used in Process, Chemical, Petrochemical, Food, Beverage, Paint and Pharmaceutical Industries
  • Also useful for loading & unloading operation in Terminal automation
  • Ensures low resistance in earth loop
  • Monitors earth potential
  • Explosion proof body with intrinsic safe circuit design
  • CMRI certified for hazardous area Class 1, Div. 1, Group IIA & IIB
  • Potential free relay contact outputs for pumps, valves, PLCs, alarms, batch controller, etc.
  • Bright indicating lamps for earth status & input power
  • Varieties of earthing clamps are available to suit with the application

  • Smart Ground-i Detector


    Advanced Systek Pvt. Ltd. House











  • Micro-controller based earth interlock with unique vehicle identification feature.
  • Easy connection to vehicles using rugged plug & socket arrangement
  • Ensure that plugs are connected through vehicle only and not through fix structure
  • Monitors resistance in the earth loop & continuous detection of earth-pit resistance. If these resistances are more than preset values it trips devices like Pump, Valve, etc. associated in transfer of hazardous liquid
  • Monitors earth potential limit value
  • Detects loss of static tank earth
  • Earthing parameters are monitored only if the ID check function is passed
  • Vehicle ID can be transmitted over remote computer via redundant serial ports
  • Advanced ID by-pass feature enables terminal to load trucks if not equipped with ID
  • By comparing unique ID number with system's pre-programmed database, the system may automatically verify information such as contract & insurance status, vapor tightness certification, number of compartments and other vehicle information
  • Potential free relay contact outputs for batch controller, pumps, valves, PLCs, alarms, etc.
  • Explosion proof body with intrinsic safe circuit design.
  • CMRI certified for hazardous area Class 1, Div. 1, Group IIA & IIB

  • SAFEEARTH Earthing Relay (Safety Interlock device)


    Advanced Systek Pvt. Ltd. House











  • Safe Earth continuously monitors that the vehicle is grounded.
  • CMRI & CCE certified to Exia or Exd, IIB, T6 for use in Div 1 & 2 Area.


  • ARM INTERLOCK (Safety Interlock device)


    Advanced Systek Pvt. Ltd. House











  • Arm Interlock ensures proper positioning of loading arm while loading.
  • CMRI & CCE certified to Exia or Exd, IIB, T6 for use in Div 1 & 2 Area.


  • OVERSPILL DEVICE (Safety Interlock device)


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  • Overspill Sensor detects the level of liquid & prevents overspill while loading.
  • CMRI & CCE certified to Exia or Exd, IIB, T6 for use in Div 1 & 2 Area.


  • 869M QUANTUM Flow Computer / Prover Computer


    Advanced Systek Pvt. Ltd. House











  • Fiscal metering flow computer for wide liquid metering or proving applications.
  • Single / Dual Pulse inputs from Flow Meters are subject to error detection and correction to ISO 6551 /IP252, Level A or B standard.
  • Calculation of flow to ASTM / API standards with temperature & pressure compensation.


  • VS 300 Pulse Transmitter


    Advanced Systek Pvt. Ltd. House











  • Dual-output pulse transmitter for use with all reputed makes of PD meters like Liquid Controls, Smith, Brooks, Bopp & Reuther, Teltech and others.
  • Dual pulse security checking to IP 252/76, (ISO 6551) level A. Also incorporates cable failure detection.
  • CMRI and CCE certified to Exd.IIB.T6 for use in Zone 1 Area.


  • F106 Turbine Meter with Pre-Amplifier


    Advanced Systek Pvt. Ltd. House











  • It raises small mV signals of the Turbine Flow Meter pick-up coils to a level which is adequate for transmission over several kilo meters.
  • Dual pulse security checking to IP 252/76, (ISO 6551) level A. Also incorporates cable failure detection.
  • High gain, frequency compensated amplifier allows meter operation from 2Hz to 2KHz.


  • Additive Injection Panel


    Advanced Systek Pvt. Ltd. House











  • Additive injector panel comprises of Oval type Meters with on-off valve, and is designed to accurately dispense additives into petroleum products when interfaced with SmartLoad DL-6000 (earlier known as Danload® DL-6000) batch controllers on individual loading points in the gantry.
  • Very accurate compared to piston injectors or smart injectors.


  • DCU Data Concentrator Unit - Serial Line Data Multiplexer


    Advanced Systek Pvt. Ltd. House











  • Allows eight input devices to talk to a single shared device.
  • It is ideal for driving a common printer or modem, and for many other applications.


  • Switch Over Unit (SOU) Module


    Advanced Systek Pvt. Ltd. House











  • The SOU is a general purpose module designed to enable full duplex serial data.
  • It can accept serial input and provides two serial outputs for connectivity to dual networks.

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