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Lube Plant Automation

In the Lube blending plants, most of the automation related systems are confined to the Process of Lube Blending.

There are many other areas where automation can offer significant benefits by reducing manual intervention, errors, inaccuracies and thereby increasing the efficiency of Lube Blending Plant.

Operation & Functioning

The basic functions of the Automation system are:

  • Provides minimum human dependence for repetitive and time intensive tasks.
  • Improved plant productivity and efficiency through facility augmentation, IT enabled Services and Data analytics.
  • Traceability of Tasks leading to Accountability.
  • Quality and reliability improvement.
  • Consistency in processing, reduction of wastes, lower production costs and better floor safety.
  • Centralised Command Control Centre and Decision Support System.

Features

  • Tank Truck Entry System (TTES) duly integrated with ERP.
  • Packed product Loading, Auto Access Control, Guided TT loading and Track & Trace System.
  • Packed Input materials unloading Auto Access Control, Guided TT unloading and Track & Trace system.
  • Blending Process and Small Can Filling Process.
  • Accurate inventory measurement using Radar and Servo gauges mounted on storage tanks.
  • Utilities Management System enables Health monitoring of Pumps, Boilers, compressors etc. and Predictive Maintenance of major equipment to ensure zero breakdown time.

Operation & Functioning

The basic functions of the Automation system are:

  • Provides minimum human dependence for repetitive and time intensive tasks.
  • Improved plant productivity and efficiency through facility augmentation, IT enabled Services and Data analytics.
  • Traceability of Tasks leading to Accountability.
  • Quality and reliability improvement.
  • Consistency in processing, reduction of wastes, lower production costs and better floor safety.
  • Centralised Command Control Centre and Decision Support System.

Features

  • Tank Truck Entry System (TTES) duly integrated with ERP.
  • Packed product Loading, Auto Access Control, Guided TT loading and Track & Trace System.
  • Packed Input materials unloading Auto Access Control, Guided TT unloading and Track & Trace system.
  • Blending Process and Small Can Filling Process.
  • Accurate inventory measurement using Radar and Servo gauges mounted on storage tanks.
  • Utilities Management System enables Health monitoring of Pumps, Boilers, compressors etc. and Predictive Maintenance of major equipment to ensure zero breakdown time.

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