Smart Overspill Detector

The Smart Overspill Detector is an overspill prevention device which is designed to help in preventing overflow of liquids from the loading tankers and rail wagons during top loading operation.

Overspill prevention is done with the help of special level sensor which is designed using capacitance principle for the level detection.

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Application

Overspill protection devices are crucial safety components used in liquid top loading applications for road tankers and rail wagons. These devices prevent overfilling, reducing safety risks due to spills, environmental contamination, and hazardous incidents. These devices enhance operational safety, protect personnel, and ensure compliance with industry standards.

This device finds application in the following:

  1. Petroleum & Chemical Industry: Prevents overfilling of fuel tankers, crude oil wagons and chemical transport tankers, ensures compliance with safety regulations.
  2. Food & Beverage Transport: Used in bulk liquid loading of edible oils, dairy products, and beverages prevents wastage and contamination risks.
  3. Pharmaceutical & Industrial Liquids: Ensures precise filling of high-value and sensitive liquids, reduces financial losses due to product loss or contamination.
  4. Cryogenic & LNG Transport: Used in liquefied natural gas (LNG) and cryogenic liquid loading to prevent overpressure scenarios. Ensures safe handling of volatile substances.
  5. Water & Wastewater Management: >Prevents overflow in water and chemical treatment transport applications, reduces environmental impact and regulatory non-compliance.

Features

  • Effectively prevents liquid spillage during loading operations of hazardous and non-hazardous liquids.
  • Suitable for a wide range of liquids, including high-viscosity fluids.
  • Impervious to vapours that is generated during the liquid loading.
  • Provides reliable, drift-free operation for consistent performance.
  • No moving parts. Features a solid-state design, eliminating mechanical wear and increasing durability.
  • Factory-set for precise detection, eliminating the need for field calibration.
  • Engineered for long-term operation without the need for routine maintenance.
  • The overspill detection sensor is seamlessly integrated into the loading arm’s nozzle for accurate and immediate detection.

Standards & Certification

Area Classification: PESO: Ex db [ia Ga] IIB T6 Gb (-20 oC <=Ta<= +60o C), Ex tb [ia Da] IIIC T85oC Db

Ingress Protection: IP66

Standards: PESO: IS/IEC 60079-0, IS/IEC 60079-1, IS/IEC 60079-11, IS/IEC 60079-31 & IS/IEC 60529

Standards & Certification

Area Classification: PESO: Ex db [ia Ga] IIB T6 Gb (-20 oC <=Ta<= +60o C), Ex tb [ia Da] IIIC T85oC Db

Ingress Protection: IP66

Standards: PESO: IS/IEC 60079-0, IS/IEC 60079-1, IS/IEC 60079-11, IS/IEC 60079-31 & IS/IEC 60529

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